Determine the available NPSH for the system shown below. The fluid is water at 80°C and the atmospheric pressure is 101.8 kPa. The water level in the tank is 2.0 m below the pump inlet. The vertical leg of the suction line is a DN 80 Schedule 40 steel pipe, whereas the horizontal leg is a DN 50 Schedule 40 pipe, 1.5 m long. The elbow is of the long-radius type. Neglect the loss in the reducer. The foot valve and strainer are of the hinged disk type. The flow rate is 300 L/min.

To find the available NPSH we need to first calculate the pressure at the inlet of the pump. To do this we first setup the generalized energy equation with point 1 on the surface of the open tank and point 2 at the pump inlet. $$ \frac{p_1}{\gamma}+z_1+\frac{v_1^2}{2g}+h_A-h_R-h_L=\frac{p_2}{\gamma}+z_2+\frac{v_2^2}{2g} $$ In the above expression $p_1=0$ (gauge) since the tank is open to atmosphere. The velocity $v_1=0$ at the surface of a tank or reservoir. If we set our reference elevation to be at the fluid surface then $z_1=0$ and $z_2=2~\m$. Both $h_A$ and $h_R$ are zero since there are no pumps (there is a pump in the system but not between the chosen points) or motors. $$ -h_L=\frac{p_2}{\gamma}+ 2~\m +\frac{v_2^2}{2g} $$ Rearranging terms, the pressure head at the pump inlet is $$ \frac{p_2}{\gamma} = -h_L - 2~\m - \frac{v_2^2}{2g} \label{GEE}\tag{1} $$

We will return to this equation after we find the losses in the system between points 1 and 2. The losses include the following: Entrance loss, friction in the 2 m of vertical pipe, minor loss in the foot valve and elbow, friction in the 1.5 m of horizontal pipe. We now compute each of these contributions. In what follows we will use the properties of liquid water at standard pressure.

Friction losses in the vertical pipe

The vertical pipe is DN 80 Schedule 40 and has an inside diameter $D=77.9~\mm$ and flow area $A=4769~\mm^2$. The velocity and velocity head are

$$ v=\frac{Q}{A}=\frac{300~\lpm}{0.004769~\m^2}\frac{\m^3/\s}{60,000~\lpm}=1.05~\m/\s \qquad\longrightarrow\qquad \frac{v^2}{2g}=0.056~\m $$ The Reynolds number and friction factor are $$ N_R=\frac{vD}{\nu}=\frac{1.05~\m/\s \times 0.0779~\m}{3.6\times 10^{-7}\m^2/\s}=2.27\times 10^{5} \qquad\longrightarrow\qquad f=0.019 $$ From Darcy's equation we find $$ h_L^{\rm DN80} = f\frac{L}{D}\left(\frac{v^2}{2g}\right)=0.019~\frac{2~\m}{0.0779~\m}(0.056~\m)=0.027~\m $$

Entrance loss

We treat the entrance flow as an inward projecting pipe with resistance coefficient $K=0.78$. The entrance loss is therefore

$$ h_L^{\rm entrance}=K\left(\frac{v^2}{2g}\right)=0.78(0.056~\m)=0.044~\m $$

Foot valve and elbow

The equivalent length in pipe diameters of the hinged disc type foot value is $(L_e/D)=75$ and that of the 90° long radius elbow is $(L_e/D)=20$. Since these two fittings are in the same pipe we can add their contributions and use a total $(L_e/D)=95$. The friction factor, $f_T$, is taken in the zone of complete turbulence and can be found on the schedule 40 steel pipe data table. $$ h_L^{\rm fittings}=f_T \left(\frac{L_e}{D}\right)\left(\frac{v^2}{2g}\right)=0.017(95)(0.056~\m)=0.091~\m $$

Friction losses in the horizontal pipe

The horizontal pipe is DN 50 Schedule 40 and has an inside diameter $D=52.5~\mm$ and flow area $A=2165~\mm^2$. The velocity and velocity head are

$$ v=\frac{Q}{A}=\frac{300~\lpm}{0.002165~\m^2}\frac{\m^3/\s}{60,000~\lpm}=2.31~\m/\s \qquad\longrightarrow\qquad \frac{v^2}{2g}=0.272~\m $$ The Reynolds number and friction factor are $$ N_R=\frac{vD}{\nu}=\frac{2.31~\m/\s \times 0.0525~\m}{3.6\times 10^{-7}\m^2/\s}=3.4\times 10^{5} \qquad\longrightarrow\qquad f=0.020 $$ From Darcy's equation we find $$ h_L^{\rm DN50} = f\frac{L}{D}\left(\frac{v^2}{2g}\right)=0.020~\frac{1.5~\m}{0.0525~\m}(0.271~\m)=0.155~\m $$

Total losses and inlet pressure

Combining all the losses

$$ \begin{align*} h_L &= h_L^{\rm DN80} ~+~ h_L^{\rm entrance} ~+~ h_L^{\rm fittings} ~+~ h_L^{\rm DN50} \\ h_L &= 0.027~\m + 0.044~\m + 0.091~\m + 0.155~\m = 0.317~\m \end{align*} $$ We now return to our earlier derivation of the inlet pressure from the general energy equation. This was given in equation $\eqref{GEE}$ rewritten below: $$ \begin{align*} \frac{p_2}{\gamma} &= -h_L - 2~\m - \frac{v_2^2}{2g} \\ \frac{p_2}{\gamma} &= -0.317~\m - 2~\m - 0.272~\m\\ \frac{p_2}{\gamma} &= -2.59~\m~({\rm gauge}) \end{align*} $$

NPSH

The Net Positive Suction Head or NPSH is the margin of pressure over the liquid's vapor pressure at the pump inlet. It is defined as the difference of the stagnation pressure, $p_s$, at the pump inlet and the vapor pressure, $p_{vp}$, of the liquid. $$ NPSH = \frac{p_s}{\gamma} - \frac{p_{vp}}{\gamma} $$ Note that we working in terms of pressure heads which is why each pressure in the above expression is divided by the specific weight of the fluid. The problem stated that that atmospheric pressure is 101.8 kPa so the atmospheric pressure head is: $$ \frac{p_{\rm atm}}{\gamma}=\frac{101.8~\kPa}{9.53~\kN/\m^2}=10.682~\m $$ I found the vapor pressure of water at 80°C to be 48.04 kPa. The vapor pressure head is therefore: $$ \frac{p_{vp}}{\gamma}= \frac{48.04~\kPa}{9.53~\kN/\m^2}=5.041~\m $$ In order to find the available NPSH we first solve for the stagnation pressure at the inlet. The stagnation pressure head is a sum of the static pressure head and velocity head $$ \frac{p_s}{\gamma}=\frac{p_2}{\gamma} + \frac{v_2^2}{2g} = -2.59~\m + 0.272 = -2.317~\m~({\rm gauge}) $$ Since the vapor pressure that appears in the formula for NPSH is expressed as an absolute pressure we must express the stagnation pressure at the inlet as an absolute pressure as well: $$ \frac{p_s}{\gamma} ({\rm abs.}) = \frac{p_s}{\gamma} ({\rm gauge}) +\frac{p_{\rm atm}}{\gamma} = -2.317~\m + 10.682~\m = 8.365~\m $$ Now we can compute the NPSH: $$ NPSH=\frac{p_s}{\gamma} ({\rm abs.}) - \frac{p_{vp}}{\gamma}=8.365~\m - 5.041~\m=3.324~\m $$